Plant Turnaround
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Overview
Plant Turnaround Services
Maximizing Uptime. Minimizing Downtime.
At PSS Asia, we specialize in delivering comprehensive plant turnaround solutions for petrochemical, oil & gas, and industrial processing facilities. Our end-to-end turnaround management approach ensures that critical maintenance, inspections, equipment upgrades, and plant modifications are executed efficiently, safely, and within the scheduled timeframe.
We understand that plant turnarounds are complex, high-stakes events that require meticulous planning, seamless coordination, and flawless execution. With decades of experience, our team is equipped to manage both routine and emergency turnarounds, ensuring minimal disruption to operations and maximum asset integrity upon restart.


Our Approach to Turnaround Success
PSS Asia’s turnaround methodology is based on:
- Advance Planning – Detailed scope review, scheduling, resource planning, and risk assessments.
- Multidisciplinary Execution – Integrated MEI (Mechanical, Electrical, Instrumentation) service teams on-site.
- Safety First Culture – Stringent HSE compliance to protect people, assets, and the environment.
- Rapid Response & Mobilization – Proven ability to execute under tight schedules and emergency conditions.
- Post-Turnaround Support – Performance testing, system revalidation, and operational handover.


Need Help?
PSSA is here to provide expert engineering solutions, project management, and technical support tailored to your needs. Reach out today and let’s drive your project to success!
Why Choose PSS Asia?
- Proven track record in executing complex shutdowns and turnarounds across Southeast Asia and the Middle East
- Skilled workforce, advanced tools, and digital monitoring systems for real-time progress tracking
- Seamless coordination with plant operations to minimize downtime and ensure safe restart
- Strong focus on cost control, schedule integrity, and operational readiness
Precision. Safety. Uptime.
FAQ
Frequently Asked Questions
Whether it’s a scheduled major shutdown or an emergency intervention, PSS Asia is your trusted partner in turnaround excellence—ensuring your facility returns to operation faster, safer, and more reliable than ever.
A plant turnaround is a scheduled, intensive maintenance event where a facility temporarily shuts down operations to inspect, repair, upgrade, or replace equipment. It ensures plant safety, compliance, reliability, and performance.
Turnarounds are critical for preventing unexpected breakdowns, extending equipment life, improving efficiency, and ensuring compliance with safety and environmental regulations. They also support capacity expansion and modernization efforts.
Turnaround frequency depends on the plant type and regulatory requirements. Typically, major turnarounds are scheduled every 3 to 5 years, while minor shutdowns may occur annually or biannually for preventive maintenance.
We follow a structured approach that includes early planning, resource mobilization, safety reviews, progress tracking, and contingency planning. Our multidisciplinary teams and advanced project tools (like Primavera and SAP) ensure precision, safety, and minimal downtime.
Yes. PSS Asia is equipped to respond rapidly to unplanned shutdowns with emergency mobilization, technical diagnostics, and fast-track repair to restore operations safely and quickly.
PSS Asia offers comprehensive turnaround project management services designed to optimize facility operations and ensure compliance. Our services include equipment inspection, repair, and overhaul; plant modifications and tie-ins; catalyst handling and changeouts; tank and vessel cleaning; and support in mechanical, electrical, and instrumentation areas. Additionally, PSS Asia ensures HSE compliance and provides post-turnaround support to maintain smooth operations after project execution.
We cater to a diverse array of industries, providing specialized services to sectors such as Oil & Gas, both Upstream and Downstream, Petrochemical & Refineries, Power Generation, Industrial Manufacturing, and Chemical & Fertilizer Plants. Our expertise spans across these critical areas, enabling us to deliver tailored solutions that meet the unique needs of each sector.
PSS Asia distinguishes itself with its proven track record in executing turnarounds across Asia and the Middle East, integrated EPC capabilities, and robust in-house engineering and project planning teams. The company is committed to maintaining high standards of safety, quality, and cost control in all its projects. With a blend of local insight and global expertise, PSS Asia delivers exceptional service and results, ensuring client satisfaction in a variety of demanding industrial environments.
Turnaround durations vary based on scope and complexity. They can range from a few days for minor shutdowns to several weeks for major overhauls. PSS Asia prioritizes efficiency without compromising safety or quality.
You can contact our team directly via:
📧 Email: [Insert email]
📞 Phone: [Insert contact number]
🌐 Website: https://pssasia.com
We'll arrange a detailed assessment and provide a tailored proposal for your plant’s needs.
Innovative Engineered Solutions
At PSSA, we deliver cutting-edge engineering services designed for efficiency, reliability, and innovation. From concept to execution, our expertise ensures seamless project success across industries.
- Innovative Energy Solutions
- Trusted Expertise
- Green Energy Integration
- Safety and Compliance
- Energy for the Future
- Tailored Solutions
- Eco-Conscious Approach
- Commitment to Sustainability

Turnaround Solutions that Power Industries.
Maximizing Plant Efficiency
PSS Asia’s Turnaround Solutions are designed to maximize plant efficiency and enhance operational performance. Our comprehensive services include meticulous equipment inspection, advanced plant modifications, and rigorous safety protocols, ensuring a swift and effective turnaround that minimizes downtime and optimizes productivity across industries.
What We Deliver
Delivering Value at Every Step
No matter the complexity of your project, PSS Asia has the experience, expertise, and determination to deliver outstanding results. Our passion for engineering excellence and customer success drives us to provide genuine value for money, ensuring long-term benefits for our clients.
Full Turnaround Project Management
Complete planning, execution, and supervision of all turnaround activities—aligned with client timelines and production goals.
Equipment Maintenance & Repair
Inspection, servicing, and overhauling of critical rotating and static equipment to restore peak performance.
Plant Modifications & Tie-Ins
Structural and mechanical modifications, including tie-ins to support capacity expansions or system upgrades.
Cleaning & Decontamination
Chemical cleaning, hydro-jetting, tank and vessel cleaning to ensure safety, hygiene, and readiness.
Catalyst Handling & Replacement
Safe and efficient catalyst unloading, loading, and changeovers for reactors and process units.
Specialty Services
Execution of client-specific work orders and technical scopes with precision and compliance.
Industries We Serve
PSSA delivers specialized engineering, construction, and project management solutions across Oil & Gas, Power, and Process & Treatment industries, ensuring innovation, efficiency, and sustainability in every project.
We support the upstream, midstream, and downstream sectors with engineering and construction services that enhance efficiency, safety, and reliability in critical infrastructure.
Our expertise in power generation, transmission, and distribution ensures efficient, reliable, and sustainable energy solutions for industrial and commercial applications.
We deliver state-of-the-art process engineering and treatment solutions that drive operational excellence and environmental sustainability.

Oil & Gas
We support the upstream, midstream, and downstream sectors with engineering and construction services that enhance efficiency, safety, and reliability in critical infrastructure.
- Heavy & Conventional Oil Production Facilities
- Gas Production & Processing Facilities
- Pipeline, Terminal & Compression Systems
- LPG Extraction & Processing
- LNG Terminals & Regasification Facilities

Power & Energy
Our expertise in power generation, transmission, and distribution ensures efficient, reliable, and sustainable energy solutions for industrial and commercial applications.
- Combined Cycle Thermal Power Plants
- Hydroelectric Power Plants
- High-Voltage Transmission Lines & Substations
- Integrated Gasification Combined Cycle (IGCC) Plants

Process & Treatment
We support the upstream, midstream, and downstream sectors with engineering and construction services that enhance efficiency, safety, and reliability in critical infrastructure.
- Chemical & Petrochemical Processing Plants
- Fertilizer Production Facilities
- Industrial & Municipal Water Treatment Plants
- Wastewater Treatment & Recycling Facilities